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Sportsman 500 (1996-13) Top End Rebuild Kit – Piston, Gaskets
Rebuild your top end with this complete kit. The kit is centered around a new Namura piston kit. These pistons are top quality and include all the features of the more expensive pistons like teflon coated skirts, anodized domes, and machine finished heads. This kit includes a STANDARD 91.97 MM piston kit with rings, pin and circlip. The top end gasket kit includes head, base, side cover and exhaust gasket to rebuild the top end of your Polaris 500. Even includes the valve seals! Don’t ever re-use old gaskets when rebuilding your engine! High quality non-asbestos materials are used in kit. Includes all of the following parts shown in the photo including:
- Std. Piston Kit
- Head Gasket
- Base Gasket
- Valve Cover Gasket
- Exhaust Gasket
- Cam Cover Gasket
- Water Outlet Gasket
- Valve Seals (4)
- Camshaft Adapter O-ring
This top end repair kit fits the following models:
1996-13 Polaris Sportsman 500
$124.95$112.46Sportsman 500 (1996-13) Top End Rebuild Kit – Piston, Gaskets
$124.95$112.46 -
Sportsman XP Water Pump Rebuild Kit
This is a complete kit to rebuild your Polaris Sportsman XP 850/1000 water pump. Kit includes the mechanical water pump seal, o-rings, and lastly new cover gaskets. Includes everything you need to professionally rebuild your water pump. Fits all 2009-16 Sportsman 850 XP models and 2015-16 Sportsman 1000 models.
Replaces Polaris water pump seal #3610136, 3514633, 5412954, and 5813267.
$119.95$107.96Sportsman XP Water Pump Rebuild Kit
$119.95$107.96 -
Ranger 800 Water Pump Rebuild Kit
We put together a complete water pump rebuild kit for all Polaris 600/700/800 motors. The heart of this kit is our mechanical water pump seal. You can trust our seals to last! Changing the oil seal behind the mechanical seal is a must so we included our viton replacement unit. Installing the mechanical seal can be very tricky so we machined a perfectly sized seal driver to make installation a breeze. Also, our billet water pump impeller will last much longer than the cheap plastic stock impeller. Lastly a new cover o-ring will prevent any leaks. This kit will get you back up and running in no time at a fraction of the cost of dealer parts. Fits the following Polaris models:
2005-15 Ranger 700 and 800 models (Including XP, 6×6, Crew, and Midsize)
$99.95$89.96Ranger 800 Water Pump Rebuild Kit
$99.95$89.96 -
$87.18$43.593002-603 Water Pump Cover, 1978-89 Arctic Cat
$87.18$43.59 -
Sportsman 450/570 Water Pump Repair Kit
This is a water pump rebuild kit for your (2015-2022) Sportsman 570 and (2016-2022) Sportsman 450 water pump.
Kit includes the following components:
– Mechanical Water Pump Seal. Replaces Polaris part # 3610173
– Stator Cover Gasket. Replaces Polaris part # 5415086
– Water Pump Bearing. Replaces Polaris Part # 3514696
– Seal. Replaces Polaris Part # 5411197.
— O-Rings (QTY: 4) Polaris Part # 5412955
REPLACES POLARIS PART NUMBER(S): 5415086, 3514696, 3610173, 5411197, 5414000 and 5412955
$79.95$71.96Sportsman 450/570 Water Pump Repair Kit
$79.95$71.96 -
Sportsman 550 XP Water Pump Seal Gasket Rebuild Kit
This is a complete kit to rebuild your Sportsman 550 water pump. Kit includes the mechanical water pump seal, oil seal located behind the mechanical seal, sealing washer between the mechanical seal and the impeller, and lastly a new water pump cover gasket. Now also includes a custom seal driver to make installing the mechanical seal much easier! Replaces Polaris part #3084837, 3084836, 3084942, and 3090134.
Fits all Sportsman 550 models from 2009 to 2014.
Replaces Polaris part # 3084837, 3084836, 3084942, and 3090134
$69.95$62.96Sportsman 550 XP Water Pump Seal Gasket Rebuild Kit
$69.95$62.96 -
RZR 900 Billet Water Pump Impeller
Replace that cheesy stock impeller with this billetproof aluminum version. CNC cut from 6061 aluminum, this impeller is a work of art and works great too. Installs just like the stock unit, no modifications necessary. Replaces Polaris part # 5438796. Made in the USA! Install it and never worry about a broken impeller again. Fits the following:
2011-20 RZR 900 (All Models)
Replaces Polaris part # 5438796.
$39.95$35.96RZR 900 Billet Water Pump Impeller
$39.95$35.96 -
Sportsman 800 Billet Water Pump Impeller
Replace that cheesy stock plastic impeller with this billet aluminum version. CNC cut from 6061 aluminum, this impeller is a work of art and works great too. Installs just like the stock unit, no modifications necessary. Fits all 2005-14 Sportsman 800 models. Made in the USA!
Replaces Polaris part #5433684.
$34.95$31.46Sportsman 800 Billet Water Pump Impeller
$34.95$31.46 -
Scrambler 400 Water Pump Impeller
NEW Scrambler 400 Water Pump Impeller! Replace that cheesy stock plastic impeller with our aluminum version. Installs just like the stock unit, no modifications necessary.
FITS THE FOLLOWING MODEL(S):
1995-’02 SCRAMBLER 400 REPLACES POLARIS PART NUMBER(S): 3084186
$34.95$31.46Scrambler 400 Water Pump Impeller
$34.95$31.46 -
Sportsman 800 Magneto and Water Pump Cover Gasket
This magneto side cover gasket from Quad Logic is designed to perform even better than the stock Polaris gasket. Installs between the crankcase and mag side cover (behind the stator and flywheel). Replacement for all 2005-14 Sportsman 800 models. Sold each.
Replaces Polaris part number 5812364, 5812511 and 5812936.
$26.95$24.26Sportsman 800 Magneto and Water Pump Cover Gasket
$26.95$24.26 -
Sportsman 800 Water Pump Crankcase Oil Seal
This special Viton oil seal is located directly behind the mechanical water pump seal of most Sportsman twin cylinder motors. Make sure to replace it if you are getting coolant in the oil or you are changing the mechanical seal! Made to be equivalent to or better than the expensive OEM seal. Fits all 2005-15 Sportsman 800 models.
Replaces Polaris part #5412455 and 5411184.
$19.95$17.96Sportsman 800 Water Pump Crankcase Oil Seal
$19.95$17.96 -
Sportsman 800 Water Pump Seal Driver Tool
Fits all Sportsman 800’s. Installs Polaris part number 3610075 water pump seal. This particular seal is hard to install because you cannot use a socket. It sits in a pocket that a socket of this size will not fit into. A standard piece of pipe will also not work as there is nothing the correct size. The answer? We took some heavy gauge PVC tubing and machined the ID to fit perfectly over the lip of the seal. Use a big rubber mallet to pound it in perfectly.
$14.95$13.46Sportsman 800 Water Pump Seal Driver Tool
$14.95$13.46 -
Sportsman 550 XP Water Pump Cover Gasket
This is the perfect replacement water pump gasket for all Sportsman 550 motors. We developed this seal to be an exact replacement to the original. Whenever you remove the water pump cover be sure to use a new gasket. Fits all 2009-14 Sportsman 550 models. Replaces Polaris part #3090134. Made in the USA!
Replaces Polaris part # 3090134
$7.95$7.16Sportsman 550 XP Water Pump Cover Gasket
$7.95$7.16
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