Fuel / Intake

  • 1999-00 Sportsman 500 Choke Cable

    Replace your flip lever style choke cable with this exact replacement. Fits the 1999-00 Sportsman 500’s.

    Replaces Polaris part number 7080726.

    $27.95 $25.16
  • 2006 and 2008 Sportsman 500 Fuel Petcock

    Exact replacement fuel shut off valve for your 2006 and 2008 Sportsman 500 H.O. Three way valve for on, off and reserve. If you have a slow leak it is bound to get worse, replace it now at a fraction of the dealer cost.

    Replaces Polaris #7052331.

    $24.95 $22.46
  • Polaris EFI Fuel Pump Retaining Nut Removal / Install Tool

    Time to service the fuel pump on your Polaris machine? Check out this heavy duty tool from Quad Logic! The fuel pump retainer nut often times becomes stuck and very difficult to remove. Order our tool before attempting to remove the nut the incorrect way. If you do happen to break the factory nut Quad Logic also offers replacements! We developed this tool to work with the OEM fuel tank nut as well as many replacements. This retaining nut tool works with most Polaris EFI Sportsman, Scrambler, Ranger, RZR Models.

    FITS THE FOLLOWING MODELS:

    2011-21 RZR (All Models)

    2007-21 Sportsman (All EFI Models)

    2009-21 Ranger (All EFI Models)

    2009-21 Scrambler (All EFI Models)

     

    Shipping from Ramsey, Minnesota (USA) within 24 hours allows you to BUY WITH CONFIDENCE!

    We make every attempt to ensure every items fitment is accurate. We do the testing on each item before its listed for sale to ensure fitment and quality. Items may fit multiple years and models listed.

    Returns are subject to 15% restocking fee.

    $24.95 $22.46
  • Polaris Sportsman 500 Fuel Sending Unit

    Fuel gauge quit working?  This sending unit, located on the fuel pump assembly inside the tank, is probably the issue. Simply replace your bad sending unit with this new replacement unit by Quad Logic and you are back in business.  Includes a new metal float arm and float as well. Works on Polaris part number 2204308.

    FITS THE FOLLOWING MODELS:

    2008-’09 SPORTSMAN 500
    2008-’09 SPORTSMAN TOURING 500
    2008-’09 SPORTSMAN X2 500

    POLARIS PART NUMBER(S): 2204308

     
     

    We make every attempt to ensure every items fitment is accurate. We do the testing on each item before its listed for sale to ensure fitment and quality. Items may fit multiple years and models listed.
    Returns are subject to 15% restocking fee.
    $29.95 $26.96
  • Sportsman 34mm Carburetor Billet Side Cover with Gasket

    Did you break the brittle plastic throttle cover on your Polaris carburetor? Quad Logic has the fix! Simply bolt this Billet side cover on in place of the broken factory throttle cover. This beautiful billet side cover is machined of 6061 billet aluminum, black anodized, then re-machined for a two tone effect. The center features our Quad Logic gear icon. This listing is for the cover and gasket only. Screws are NOT included. Fits all Polaris ATV and UTV that come factory with the Mikuni 34mm Carburetor. We tested this cover on both the OEM Mikuni carburetor as well as the aftermarket reproduction carburetors. Direct replacement for Polaris part number 3130511.

    Fits the following Sportsman models:

    2008-’10 SPORTSMAN 300
    1999-’00 SPORTSMAN 335
    2001-’14 SPORTSMAN 400
    2006-’07 SPORTSMAN 450
    1996-’01 SPORTSMAN 500
    2000-’08 SPORTSMAN 500 6X6
    2003-’05 SPORTSMAN 600
    2002-’06 SPORTSMAN 700
     (Does not fit the Sportsman 500 HO)

    Also fits the following models:

    2000-’02 TRAIL BOSS 250
    2001 TRAIL BOSS 325
    2003-’13 TRAIL BOSS 330
    1999 WORKER 335
    1999 WORKER 500
    2000-’02 XPEDITION 325
    2000-’02 XPEDITION 425
    1997 XPLORER 500
    1998-’99 BIG BOSS 500
    2008 HAWKEYE 2X4
    2011 HAWKEYE 2X4
    2006 HAWKEYE 2X4/4X4
    2007 HAWKEYE 2X4/4X4
    2009-’10 HAWKEYE 300
    2011-’14 HAWKEYE 400

    Replaces Polaris part number(s): 3130511

    Shipping from Ramsey, Minnesota (USA) within 24 hours allows you to BUY WITH CONFIDENCE!

    We make every attempt to ensure every items fitment is accurate. We do the testing on each item before its listed for sale to ensure fitment and quality. Items may fit multiple years and models listed.

    Returns are subject to 15% restocking fee.

    $24.95 $22.46
  • Sportsman 500 (2001-02) Carburetor Rebuild Kit

    A dirty or clogged carb is one of the most common engine running issues. Many times just rebuilding the carb will get you machine running like new again, especially if it has been sitting for some time. This kit includes all new jets, jet needle, needle and seat, float bowl gasket, drain o-ring, fuel screw, and other miscellaneous rebuild components shown. This carb rebuild kit works on the following Polaris models:

    2001-02 Sportsman 500
    $19.95 $17.96
  • Sportsman 500 6×6 Carb Rebuild Kit

    A dirty or clogged carb is one of the most common engine running issues. Many times just rebuilding the carb will get you machine running like new again, especially if it has been sitting for some time. This kit includes all new jets, jet needle, needle and seat, float bowl gasket, drain o-ring, fuel screw, and other miscellaneous rebuild components. This carb rebuild kit fits the following machines:

    2011-14 Hawkeye 400

    2008-14 Sportsman 400

    2006-07 Sportsman 450
    2006-08 Sportsman 500 6×6
    $34.95 $31.46
  • Sportsman 500 Air Intake Foam

    This foam easily gets ripped or flattened out over time. Replace it to ensure the intake tubes are held in place and it seals the space between the seat and fuel tank. Made from high density foam and water jet cut to the perfect shape. Fits all Sportsman 500’s except 6×6 models.

    Replaces Polaris Part # 5811626.

    $18.95 $17.06
  • Sportsman 500 Carburetor Rebuild Kit

    A dirty or clogged carb is one of the most common engine running issues. Many times just rebuilding the carb will get you machine running like new again, especially if it has been sitting for some time. This kit includes all new jets, jet needle, needle and seat, float bowl gasket, drain o-ring, fuel screw, and other miscellaneous rebuild components shown. This carb rebuild kit works on the following Polaris models:

    2003-05 Sportsman 500 (All)
    $19.95 $17.96
  • Sportsman 500 Choke Cable

    Black vinyl coil-wound housing. Meets or exceeds O.E. quality. Inner nylon sleeve for longer life and smooth operation.

    Fits the 2001-13 Sportsman 500 carb models.

    Replaces Polaris # 7080902, 7081008, 7081176, and 7081171.

    $22.95 $20.66
  • Sportsman 500 EFI Fuel Injector

    These new injectors are calibrated to the exact same flow rate but actually feature a pintle with more holes to increase fuel atomization. These injectors are easy to change and can solve a lot of running issues.

    FITS THE FOLLOWING MODELS:

    2006-’09  Sportsman 500 (All EFI Models)

    REPLACES POLARIS PART NUMBER(S): 3089893

    $29.95 $26.96
  • Sportsman 500 Fuel Pump Filter Strainer

    Brand new fuel pump strainer for many 2004 and newer Sportsman’s. Polaris will not sell you this part separately, you need to purchase the whole pump assembly!  We have your back but please compare to your original strainer before ordering as Polaris has used a couple different strainers over the years.  This strainer press fits over a 7/8″ outlet on the fuel pump. Strainer size is approximately 5.25″ x 2.25″.  Installs in the stock location and will maintain the proper operation and life of your fuel pump. Sold each.

    Fits 2004 – 2008 Sportsman 500 EFI’s

    $9.95 $8.96
  • Sportsman 500 Fuel Valve Nut

    Exact replacement plastic nut for mounting all Polaris plastic fuel shut off valves by the original manufacturer. If your mounting nut is cracked or cross threaded, replace it now at a fraction of the dealer cost. Replaces Polaris part number 5432733. Fits most the following Polaris ATV’s:

    1997-04 Sportsman 500

    Replaces Polaris Part Number: 5432733

    $6.95 $6.26
  • Sportsman 500 HO Carburetor Boot

    Brand new carburetor intake boot for many Polaris Sportsman 500 models. Cracked or leaking Boot will cause a lean condition and engine damage if not corrected. Get it back running like new again with this new intake boot. Includes the intake Boot only, does NOT include a new clamp. Intake diameter (carburetor side) is approximately 44 mm. Replaces Polaris part number 5412562.

    Fits the following models:

    2006 Sportsman 500 HO Carb

    2008-13 Sportsman 500 HO Carb

    $37.95 $34.16
  • Sportsman 500 Temperature Sensor

    Replacement thermistor for most EFI Polaris Sportsmans. This is located on the left side of the engine on the cylinder.

    FITS THE FOLLOWING MODELS:

    2006-’09 SPORTSMAN 500
    2008-’09 SPORTSMAN TOURING 500
    2006-’09 SPORTSMAN X2 500

     

    REPLACES POLARIS PART NUMBER(S): 2410687

    $34.95 $31.46
  • Sportsman 500 X2 & Touring Air Intake Foam Seal

    These air intake foam pieces get wrecked all the time.  More than likely yours is squished down to nothing or ripped.  Replace it today to keep your intake tubes in place and help seal dirt and dust out from under the seat.  Replaces Polaris part number 5812773.  Made in the USA! Fits the following Sportsman models:

    2006-10 Sportsman 500 (X2 and Touring Models Only!)

    Replaces Polaris Part # 5812773.

    $16.95 $15.26

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